Factory Equipment Air filtration

FG Dust collector SFR-09 during brazing

Efficient cooling of engines, transmissions and fuels is essential for maximum performance and reliability of machinery. Filtration Group Industrial’s customer is an automotive supplier and one of the world’s largest manufacturers of vehicle air conditioning and engine cooling systems. Brazing is the key process for radiator manufacturing. Depending on the product design, for example, the flux bath is used during brazing. During the brazing process of the radiator components, oxides are formed by the oxygen in the air. Smoke and fumes generated during the soldering process are reliably extracted and filtered by the Filtration Group dust collector SFR-09 012 020X16 S6S S3 65 3Z.

Challenge

Flux is a non-metal material, whose main task is to remove any oxides, which are available on the surface. Furthermore fluxes decrease the surface tension. During the heating process, flux is reducing the surface area of the merging parts and avoids a new formation of oxides. Our customer is using a potassic aluminium fluoride (KAIF 4) as flux in order to reduce or to remove the magnesium content of the melt. The main problem of this process is the formation of fluorine gas, which is classified as harmful. These gases have to be fully removed from the ambient air.

Technical data

  • Volume flow: approx. 3.500 m³/h
  • Type of dust: potassic aluminium fluoride (KAIF 4) flux
  • Operating temperature: max. 40 °C
  • Cleaning by Filtration Group rotating wing (RLK)
  • Dust filter cartridges: 9 x 852 032 Ti 56/2-12

Solution statement

  • For this particular application, Filtration Group uses a compact dust collector with Quick Lock dust filter cartridges in conical design
  • Conical rotating wings (Filtration Group RLK) have been installed for pressurized cleaning air process
  • This type of cleaning is especially gentle with a reduced pressure of only 4.5 bar enhancing the performance of the dust filter cartridges significantly
  • The filter elements are equipped with a microporous PTFE membrane (Ti 56) and guarantee effective surface filtration and a very long service life
  • The clean air is led into the atmosphere through the roof

Customer value

  • Reduced element load and optimal flow conditions inside the filter thanks to the conical shape of the filter elements
  • Compact, space-saving design as the Filtration Group Quick Lock Technology offers the possibility to choose smaller element distances
  • Significantly increased cleaning effectivity by Filtration Group rotating wing (Filtration Group RLK)
  • Cost-effective solution thanks to gentle cleaning
  • Easy mounting on the dirty side with spring lock (Quick Lock system – no tools required)

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