Compressors

Compressed air solutions from KAESER for industrial use

Easy to use and versatile in application

Many industries require high-quality compressed air. As an authorised dealer of KAESER Kompressoren SE, FILCOM offers energy-efficient and reliable compressed air solutions for the individual requirements of your industry. An optimal compressor solution for every application.

KAESER Piston compressors

SPECIALISTS WHO SCORE IN TERMS OF RELIABILITY AND QUALITY

Small and medium-sized craft businesses often only rarely require the maximum air volume of the compressed air system and therefore have KAESER brand piston compressors in use. Due to their structural characteristics, the units are used for intermittent operation, which requires an appropriately designed pressure vessel volume.

THE ALL-IN-ONE COMPRESSED AIR STATION

With the i.Comp 8/9 TOWER T, KAESER presents a highly efficient complete solution that integrates a piston compressor and compressed air treatment with refrigeration dryer and optional filters in a robust housing. This fully-fledged compressed air station is based on two compressed air tanks, each with a capacity of 40 liters.

Flyer “Series i.Comp 8/9” Learn more

ATTENTION!

The funding for KAESER EUROCOMP workshop compressors ends on December 31st, 2023!

According to the current status, the KAESER EPC series piston compressors are only eligible for funding until December 31, 2023. In addition, there will probably no longer be any funding for these systems.

This applies to the 2-stage systems of the  KAESER EUROCOMP series (lying and standing):

  • EPC 420-2-…. (horizontal / vertical)
  • EPC 550-2-… (horizontal / vertical)
  • EPC 750-2-… (horizontal / vertical)
  • EPC 1000-2-… (horizontal / vertical)
Types

KAESER Portable compressors

Powerful KAESER compressors for craftsmen. Compact, robust and versatile. Suction volume: 130 to 660 l/min. Pressure: 10 to 25 bar

KAESER Workshop compressors

Space-saving KAESER workshop compressors in industrial quality. MADE in GERMANY. Suction volume: 112 to 1,050 l/min Pressure: 10 to 15 bar

KAESER Industrial compressors

KAESER Industriekompressoren

Delivery rate: 0.87 m³/min to 16.10 m³/min Pressure: 7 to 35 bar

KAESER Screw compressors

PROFESSIONALS WITH ENDURANCE AND PRESSURE

Industrial companies primarily meet their compressed air requirements using screw compressors. Intermeshing, helical rotors generate the compressed air in KAESER brand screw compressors. They are also known as screw compressors. They are used wherever constant pressure is required. The units are very space-saving and score points for their small design and low mass. The screw compressors supply constantly flowing compressed air and are low-noise.

INNOVATION EFFICIENCY

The new  KAESER CSD/CSDX series screw compressors offer even greater efficiency. The units are equipped with a synchronous reluctance motor from Siemens.

Innovative and not visible from the outside is the drive system inside the speed-controlled screw compressor. Improvements in efficiency, especially in the partial load range, are achieved by the newly developed motor. Reluctance motor and frequency converter provide the effective drive system, which is perfectly matched to each other. A clear pairing of advantages: Robustness, ease of service and excellent controllability.

The effective drive system offers the following advantages:

  • Lower operating costs
  • Top grouping with IES2
  • Increased availability and service life
  • Ideal controllability combined with robustness
Flyer “The new generation of the CSD and CSDX series” Video “The new generation of the CSD and CSDX series” Learn more!

HEAVY DUTY FILTER FOR CSD-FSD SERIES

In order to ensure that the filter element has a long service life even under demanding conditions, such as in dusty environments in cement plants, paper mills or mining, KAESER compressors offers a configurable “heavy-duty filter” option for the KAESER screw compressor series CSD to FSD at.

  • As standard, every KAESER screw compressor is equipped with an air filter that cleans the intake air.
  • For environments with extremely polluted air, KAESER offers the option of replacing the standard filter with a heavy-duty filter.
  • The intake air is cleaned in two steps: First, heavy dust particles are removed by centrifugal separation in stage 1, in which the intake air flows in tangentially. In stage 2, finer dust particles are removed by the actual air filter element.
  • The heavy-duty filter offers the same high degree of separation as the standard air filter, but with a higher absorption capacity.
  • This means that KAESER Kompressoren SE guarantees a long service life of at least 3,000 hours up to a year.
  • Retrofit kits will also be available later for CSD & CSDX.

AT THE FOREFRONT OF PURITY AND EFFICIENCY

High compressed air quality is required in the pharmaceutical, food, medical or chemical industries. With the oil-free compressing  KAESER screw compressors of the CSG series, the requirements for compressed air can be achieved without any problems. The new series scores with efficiency and compactness.

The new oil-free compressing KAESER CSG series is equipped with a compressor block with optimized Sigma profile and an innovative jacket cooling of the compressor housing. This significantly improves the efficiency of the unit.

Flyer “Screw Compressor CSG Series Video “Screw compressor CSG series”
Types

Belt drive

KAESER Series: SX – ASK Motor power: 2.2 KW to 22 KW Delivery: 0.26 to 3.5 m³/min Pressures: 8/11/15 bar(ü)

The following SX systems are now eligible for BAFA funding:

  • SX 4: 8/11 bar
  • SX 6: 11/15 bar
  • SX 8 T: 15 bar
  • AIRCENTER SX 8: 15 bar

KAESER SCX SERIES AND KAESER AIRCENTERUPDATE

In both series, the monitoring of the refrigeration dryer has been improved. For this purpose, the ECO DRAIN 30 on the dryer has been replaced by an KAESER ECO DRAIN 31. The KAESER ECO DRAIN 31 has a voltage-free contact for error messages which is connected to the KAESER SIGMA CONTROL 2. The compressor control can therefore not only detect and indicate steam trap faults, but also a power failure at the refrigeration dryer.

This allows the quality of the compressed air to be monitored even better!

Direct drive

KAESER Series: ASD – ESD Motor power: 18.5 KW to 250 KW Delivery: 2.09 to 28,92 m³/min Pressures: 8/11/15 bar(ü)

THE NEW GENERATION OF THE KAESER CSD AND CSDX SERIES

The new generation offers more compressed air with less energy and continues to feature maximum reliability with optimized maintenance.

The new KAESER series are offered in six pressure variants instead of the previous three. As a result, the machines can be adapted more precisely to the customers’ mains pressure during design, and compared with their predecessors the additional pressure variants offer 5 to 20 % more volume flow.

Flyer “The new generation of the CSD and CSDX series”

Speed-controlled

KAESER Series: FSD Motor power: 250 KW to 315 KW Delivery: 9.65 to 61.4 m³/min Pressures: 5.5 to 15 bar

KAESER Screw vacuum pumps

SIMPLY READY FOR CONNECTION

The newly developed vacuum block with KAESER SIGMA PROFILE ensures durability, robustness and low maintenance for KAESER’s screw vacuum pumps. A rough vacuum is generated via a single-stage vacuum. Optimum cooling, sealing of the rotors and lubrication of the bearings is generated by effective cooling fluid injection. KAESER screw vacuum pumps are used for suction, filling and packaging machines, drying, degassing or filtration.

POWERFUL, QUIET AND EFFICIENT

Innovative and not visible from the outside is the drive system inside the speed-controlled KAESER screw compressor. Improvements in efficiency, especially in the partial load range, are achieved by the newly developed motor. Reluctance motor and frequency converter provide the effective drive system, which is perfectly matched to each other. A clear pairing of advantages: Robustness, ease of service and excellent controllability.

  • Pumping speed: 4.75 to 15.70 m³/min
  • Ulitmate vacuum: 99 %
  • Pressure: 10 mbar (abs)

ADVANTAGES

  • Less power: Thanks to the use of IE3 motors and the SIGMA profile.
  • Less maintenance: Cooling air filter mats protect the interior of KAESER units from dirt, gas ballast device makes the units water vapor compatible, protection of components through low speeds. Serviceability through a removable rear panel and wide-opening doors.

ASSEMBLY CHEMISTRY

TECHNICAL DATA

For further information on KAESER screw vacuum pumps, please refer to the brochure.

Screw vacuum pumps series ASV/BSV/CSV

Types

Equipment

VACUUM BLOCK

  • Screw vacuum block with energy-saving SIGMA profile
  • V-Belt drive
  • automatic clamping device
  • solenoid valve controlled inlet
  • cooling oil pump (gear pump)
  • suction air temperature up to + 45 °C

ELECTRIC MOTOR

  • Premium Efficiency IE3
  • Protection class IP 55 (ASV series IP 54)
  • Insulation class F
  • 400 V, 3 Ph, 50 hZ

COOLING

  • Aluminium air cooler for cooling fluid cooling
  • designed for ambient temperature up to +40 °C

COOLING FLUID CIRCUIT

  • thermovalve
  • bypass of full flow microfilter with exchange cartridge
  • combined cooling fluid storage and separation tank with safety valve
  • multistage separator cartridge
  • coolant sight glass, drain chock and hose
  • quick couplings for differential pressure measurement
  • separator cartridge

CONTROL PANEL

  • IP 54
  • Control voltage 230V
  • Drive motor direct start-up
  • Overcurrent release (motor protection)

STRUCTURE AND CLADDING

  • Compact housing on base frame with oscillating metal elements
  • powder coated surfaces
  • mineral wood sound insulation
  • maintenance doors on top and sides
  • Cooling air change filter
  • Vacuum block and motor vibration isolated
  • elastic pipe ventilation
  • protective grille for belt drive and fan
  • vauum filter for suction line with indication of degree of contamination
  • infinitely variable inlet valve with partial load regulator
  • dual full load idle control possible
  • gas ballast device for better water vapor compatibility

SIGMA CONTROL 2

  • LED in traffic light colors to indicate operating status
  • plain text display
  • 30 languages selectable
  • Soft-touch pictogram keys
  • fully automatic monitoring and control
  • Dual, Quadro, Vario and continous control selectable as standard
  • Interfaces: Ethernet
  • additional optional communication modules for: Profibus DP, Modbus, Profinet and DeviceNet
  • Slot for SD memory card for data recording and updates
  • RFID reader
  • Web server

Control unit KAESER SIGMA Control

Individual solutions

WE OFFER OPTIMAL SOLUTIONS

Because we believe that solutions are only as good as the preparation. We tailor your compressed air systems to the respective production conditions, the place of use and your specific needs. No matter whether you want to optimize your system or are planning a new one. The FILCOM team accepts the challenge. Because we are well equipped to find the right solution for every customer.

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