Less Dust – more effect
In the particularly demanding field of dust collection technology, our industrial filters exceed all requirements in terms of air quality in workrooms and reliable exhaust air pollution. They are therefore the first choice for machine and plant manufacturers as well as for users. Our filter elements are optimized on the basis of application engineering experience so that, together with specially developed cleaning systems, we can offer you compact, reliable filter systems with extremely economical service lives.
MORE ENVIRONMENTAL PROTECTION AND SAFETY THROUGH EFFICIENTAIR FILTRATION SOLUTIONS
Our solutions stand for high-performance, long-lasting and efficient modules and components in the area of air purification. These well established, reliable filtration solutions ensure uninterrupted and efficient operations of your equipment and facilities. All solutions are individually designed to meet your specific requirements and ensure optimum filtration performance for your individual applications
For over 50 years, Filtration Group Industrial has been providing high-performance systems for filtering even the finest air particles and is now one of the world‘s leading manufacturers of dedusting technology and intake-air filtration. Our filter media, filter components and filtration equipment for purifiying air and gases boost your productivity and facility safety and also contribute to product recovery, improved environmental protection and greater workplace safety.
With optimized, tailor-made filter media with filtration efficiencies of up to 99.995 percent, we set forward-looking standards in innovative filter materials. We leave nothing to chance. Whether composites, special coatings, blended fibres, cellulose or polyester fleece with PET nanofibers, or electrically conductive polyester fleece with PTFE membrane and FDA and EU 10/2011 approval – we always offer you the optimum filter performance for your application.
Dust filter cartridges with filter media with a PTFE membrane can be cleaned dry or wet when installed or removed. Cleaning always depends on the individual application, therefore no guarantee can be given for possible failure even if this cleaning recommendation is followed.
Dust filter cartridges with PE filter media can be cleaned in the installed or removed state using fresh water at low to medium discharge velocity (surge water) on the raw gas side (upstream side).
Wire mesh elements can be cleaned by ultrasound or manually.
How to take filtration performance to the extreme? With Filtration Group‘s Industrial leading expert knowledge and latest production technology. We perfectly place the filters in pleats and make use of ridges and pleat lock technology to maintain the ideal degree of spacing – for greater performance and longer serfice life.
The highest demands on process quality, cleanliness, plant safety and environmental protection are made in the food and pharmaceutical industries. Thanks to the innovative iFix technology and the use of dust filter elements from Filtration Group Industrial, specific dust loadings can be easily matched to the respective process. High collection efficiencies, economical product recovery, and requirements for safety and environmental regulations are effectively met.
The new iFix technology guarantees customers better functionality of the dust filter elements without product deposits on the band. The dust filter elements with the new iFix technology from Filtration Group Industrial have a long service life with low maintenance requirements and are convincing both economically and ecologically. They can be easily integrated into existing plants.
Star-pleated dust filter elements with iFix_ technology from Filtration Group Industrial find their application in the separation of very fine particles from gases. The dust-laden gas flows through the filter element from the outside to the inside and exits through the upper, open end disc. A filter cake forms on the element surface, which is efficiently and gently cleaned off by means of jet pulses or by a rotating air nozzle.
Conventional wrinkle stabilization systems on the product side (raw gas side) can be easily replaced by the new FG iFix technology. This completely eliminates the formation of deposits on conventional banding and the introduction of foreign matter into the product. With the iFix technology, Filtration Group Industrial is responding to long-standing problems on the market that have become apparent with the use of membrane filter elements.
Filter elements in conical design offer clear advantages over the cylindrical design. Concial filter elements can significantly increase the performance of a plant without great effort. Due to greatly reduced upstream velocities and better cleaning behaviour, they can be uploaded up to 30 % higher and achieve significantly more operating hours.
The star-pleated cylindrical filter elements separate the finest particles from air and gases in almost every industrial sector. They are convincing in intake air filtration of gas turbines, product separation in manufacturing and transport processes, sample gas filtration in the pharmaceutical and food industries, and in many other areas of application.
Clear Edge Filtration has been a leading manufacturer of compact filter elements for critical dust collection processes for more than 30 years. The products have been delivering top performance in laser cutting, wet painting, mining and tunneling applications for many years. Compact filter elements provide a large filtration surface, allowing them to filter high volume flows with a small size. Compact filter elements can be cleaned well by jet pulse cleaning, even with critical dusts due to their open folding. This results in low differential pressures and a long service life.
CFE™ for laser cutters are made of polyester fleece with a high efficiency PTFE membrane. They are H13 certified and fit perfectly into your filter system.
Compact filter elements ( CFE™) have been used in filter systems from Keller Lufttechnik for many years. The economical filter solutions are available as an alternative in all sizes. The product portfolio ranges from small filter plates 800/12 for Vario 1 systems, through medium filter plates 1200/18 for the Vario 2 system, to large filter plates for the systems of the Vario 3 to 6 series. The 1200/18R and 1500/18R filter plates installed on the clean gas side for the Keller PT systems are also available as CFE™.
Years of practical experience and extensive development tests provide the basis for two economical cleaning systems.
MULTI-JET NOZZLE: CLEANING UNIT WITH PRESSURE IMPULSE
The optimized multi-jet nozzle (MJD) is the most affordable and effective jet pulse cleaning system for star-pleated band-rolled filtration elements (concial or cylindrical). By way of targeted airflow (short pressure impulses against the flow direction), uniform cleaning is achieved throughout the entire length of the filtration element.
ROTATING WING: CLEANING UNIT FOR CONICAL AND CYLINDRICAL FILTER ELEMENTS
The effective overall solutation for star-pleated conicalor cylindrical filtration elements. The rotating wings (RLD/RLK)allow you to achieve efficient, uniform cleaning over the entire length of the filter. The dust filter cake is reliably removed within the filtration element pleats through the use of rotating wings with fine pulsed air jets and simultaneous circular motions. This system works particularly efficiently with conical filter elements. Through greatly reduced up-flow velocities and improved cleaning behavior, these elements can withstand up to 30 % higher loads and achieve markedly improved operation hours.
Oil aerosol separator units efficiently protect workers, operating equipment and production facilities from cooling aerosol lubricants while boosting productivity. Based on the highly efficient coalescer principle, they achieve separation rates for non-water miscible cooling lubricants and cooling lubricant emulsions that are far below the legally stipulated thresholds for air purity. Even in the case of very high raw gas loads, your equipment will continue to operate reliably, with efficient service intervals and service lives up to 2 years.
Oil mist separators are used in the following industries:
In machining and forming processes, cooling lubricants are used from which oil mist is formed under high pressure and heat development. This must be extracted from the machine’s work area and cleaned in order to comply with legally defined specifications for maximum workplace concentration (MAK) and workplace limit values (AGW).
The LGAir Basic/Advanced O600/E1200 is an aerosol separator that meets the challenges of the metal cutting machine tool and provides the necessary clean air to the employees. The filtration is divided into pre-separation, main filtration, fine filtration and HEPA filtration.
Oil separator elements
High-performance filter element for separating cooling lubricants from machine tool exhaust air. Suitable for non-water-miscible cooling lubricants (cutting, grinding, drilling oil), oil aerosol from machine tools, as well as for water-miscible cooling lubricants.
The oil aerosols are extracted from the machining area of machine tools. The oil-laden air flow passes through the coalescer element from the inside to the outside. The oil accumulates on the filter fleece as it flows through the filter. In the process, the smallest oil droplets are brought together to from larger droplets, i.e. the droplets “coalesce”.
FEATURES
AIR FILTER WITH INTEGRATED OIL SEPARATOR ELEMENT FOR EFFICIENT PROTECTION OF THE WORK ENVIRONMENT
The rapid and continuous suction and return processes of hydraulic oils promote the formation of oil mist in tanks and return containers. This oil mist can enter the environment through the tank vent filters and lead to contamination there. This often impairs work, as the oil mist can be harmful to employees in certain concentrations.
The Pi 0190 tank vent with MOL element was specially developed for the ventilation and deaeration of hydraulic tanks. When air is sucked in, it prevents dirt particles from entering the hydraulic system, and when air is released from the tank, it prevents the oil mist from spreading into the ambient air.
The MOL element achieves an excellent separation efficiency of 99.99% for particles of 1 µm and can filter up to 99% of oil mist from the air. The oil mist flows through a glass fiber layer, where it is separated by inertia, sieving effect and diffusion on the fibers. As it passes through the filter, the small oil droplets combine to form larger drops or an oil film. These collect on the outflow side of the filter element and are guided downwards through a drainage fleece using gravity. The separated oil can be drained into a leak tank via a drain. With a check valve and a line filter, the oil can be returned to the oil reservoir while maintaining the necessary purity class.
The Pi 0190 MOL is also suitable as an aerosol separator and vent for containers and systems that are under permanent overpressure.
TECHNICAL DATA
Dust collectors provide optimal filtration for maximum filtration performance. Every industrial application is associated with a specific dust load. Since countless system parameters have to be taken into account, the technically and economically optimal filter design is a complex task. Dust collectors are equipped with highly efficient filter technology and are used to separate high dust loads and difficult dusts.
The basis for optimally designed complete filter systems is:
Clean air free of viruses, bacteria and other pollutants significantly improves our health. In rooms with a high number of people, the level of airborne pollutants can rise rapidly and thus increases significantly the risk of infections. As the level of fresh air cannot be guaranteed to the optimum level, SilentCare is the perfect solution. It is designed to filter air effectively, recycling the total volume of the room multiple times per hour to an extremely high efficiency ensuring ambient pollutant levels are minimised. Above all it operates very quietly. The noise level of SilentCare is well below the average noise level of an office (50 – 60 dB(A)) and guarantees trouble-free operation.
SPECIAL PROTECTION – FILTER MEDIA WITH SEPARATION CLASS H14
The three-layer filter media, certified according to the European standard EN 1822, ensures efficient filtration of airborne pollutants and fine particles found in the ambient air of closed rooms. Thus, pollutants can be reduced significantly. The filtering micro glass fiber layer is embedded between two polyester fleeces. This prevents contact with the filter layer.
CUSTOMER BENEFITS
APPLICATION AREAS
SILENTCARE ELEMENTSET
Replacement filter element 852 500 Ti 26-15 SILENT CARE
SILENT CARE ACTIVE CARBON FILTERELEMENT
FG Filter Element SilentCare Active Carbon 852 501 AC
Specification
Comfortable bar table variant SilentCare Table, which can be easily retrofitted via an add-on kit.
MOUNTING KIT CONSISTING OF:
No suitable product available? We develop your solution, if the standard does not meet your requirments. Through an individual analysis of your needs, we offer a tailor-made solution to suit your application based on a long-term partnership with Filtration Group Industrial. Ensure a considerable advantage over the competitors.
Do you have any questions? Please do not hesitate to contact us!